|
| Course Name |
Participants
Trained |
No of
Trainings |
| Design for Six Sigma Green Belt Training |
458 |
22 |
Design for Six Sigma Program
- for Accelerating and Improving Product Development
| Program
Participants |
Participants will learn a structured methodology and
comprehensive set of tools specifically for new product
development. Product and manufacturing engineers are
ideal candidates for this program. Candidates should be
certified Green Belts of Black Belts with experience
applying the DMIC methodology to improve existing
processes or products |
| Program
Overview |
Design for Six Sigma (DFSS) is a methodology for driving
breakthrough performance in new product development.
This program is structured around the DMADV* Model – a
five phase model similar to the more traditional DMAIC
model. DMADV is about “designing in” quality, cost
savings and faster time-to-market. To achieve this, the
DMADV model places special emphasis on the following:
- Understanding and quantifying market needs and
customer needs,
- Translating customer needs into product
specifications,
- Quantifying allowable variability,
- Delivering innovative design solutions.
- Applying robust design techniques.
|
| Program
Length |
Five days |
| Software |
Participants need to bring a laptop computer
preloaded with Excel. |
| Location |
This program is available as open enrollment training. |
*The DMADV model is
a systematic approach
to product
development.
It consists of five
phases.
- Define Objectives
- Measure
CTQs.
- Analyze
Alternatives
- Design
Solution
- Verify
Performance
|
Highly Customized
Our Design for Six Sigma program provides a practical approach to product development
projects. The program focuses on implementing a defined Product Development Process
and applying relevant DMADV tools in each stage to launch new products in support of the
established business case, on time, within budget, and at unprecedented quality levels. |
DFSS
Program Content |
SCHEDULE / PHASE TOPIC |
| |
Introduction and Overview |
| Day 1 |
| Define
Phase |
Introduction and Overview
Define Requirements
Develop team charter.
Clarify mission / vision /scope.
Identify customers needs.
Identify measurable CTQs.
Establish business case and decision tollgate process.
Set design goals. |
|
| Day 2 |
| Measure |
Measure Performance
Qualify measurement Systems.
Define performance metrics.
Identify data sources.
Quantify allowable variables. |
|
| Day 3 |
Analyze
Phase
|
Analyze Relationships
Prioritize Big X’s.
Develop initial transfer function models.
Quantify variables.
Develop CTQ flow-down.
Identify innovative design alternatives. |
|
| Day 4 |
| Design |
Design Solution
Validate / refine transfer function models.
Select from among design alternatives.
Identify trade offs.
Predict impact.
Assess reliability / manufacturability. |
|
| Day 5 |
| Verify |
Verify Functionality
Validate Predictions.
Identify and re-mediate failure modes.
Conduct pilot / prototype and verify functionality.
Demonstrate attainment of design goals and CTQs.
Deliver detailed design. |
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| © 2003 Motorola University. All rights reserved. |
® Six Sigma is a registered trademark and service Mark of Motorola, |
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