EXPERIENCE ACROSS VARIOUS SECTORS

Manufacturing:

Automobile, Light Engineering, Cold Extrusion, Powder Metallurgy, Galvanizing & Color Coating of Steel, Cement & Allied Products, BOPP Film & Rayon, Wooden Furniture, Soya Oil & Food.

Services:

HR, SCM, Accounts & Finance etc. Covering multinationals and Indian companies from large, medium and small sectors in India.
  • Zero Defect Strategy
  • Asset Reliability Management
  • Skill Transformation
  • Change Management
  • Manufacturing Excellence
  • Cost Reduction
  • Transactional Process Improvement
  • Safety Management

WORK EXPERIENCE

  • 2011 onward Counsellor – TQM International Pvt. Ltd.
  • 2008 – 11 Freelance TPM Consultant
  • 2007 – 08 Specialist Consultant (TPM) – Eicher Consulting Services (Now Price Waterhouse Cooper)
  • 2003 – 07 DGM (TPM) Ispat Industries, Nagpur
  • 1998-03 Manager (TPM) Sundram Fasteners, Hosur
  • 1980-98 Maintenance & Project in various industries

AREA OF EXPERTISE

  • Helping companies to challenge Deming Prize other Business Excellence models as a means to enhance business performance using various approaches like Total Quality Management (TQM), Total Productive Maintenance(TPM) and Toyota Production System/Lean.
  • Significant breakthrough improvement in productivity and quality while reducing cost through Lean approach and Lean Six Sigma approaches.
  • Helped companies in developing new products for better performance in shorter time and lower cost. New Product Development.
  • Helped companies in improving quality, cost and delivery through stabilization of work process and improvement through Daily Management.
  • Helped companies to enhance product and service quality for greater customer satisfaction through Quality Assurance.

EXPERIENCE & KEY COMPETENCIES

  • Sound understanding of TPM Philosophy, Methodology & Tools.
  • Ability to connect & align TPM with Business Imperatives.
  • Ability to interact across all organizational layers.
  • Active guidance on-site & off-site. Active involvement in Root Cause Analysis & generating ideas for sustainable countermeasures.
  • Ability to lead TPM projects and execute successfully in Indian environment.
  • Associated with successful journey to JIPM TPM Awards of 3 companies.
  • Have worked under direct guidance of TPM Gurus like Mr.S.Yamaguchi, Mr.Y.Egami & Mr.K.Kawashima.